- PCB rev 0.1: Power3A class (1.5 mm) for the 12 V input path, Aavid clip-on heatsinks on Q3/Q5/Q6 (project footprint library), T-junction healing and via shrink in the router; DRC 0 errors - Current-capacity and heatsink documentation - CLAUDE.md with project decisions, workflow and gotchas - docs/design-review.md: review of a module-only PSU (rev 0.2) and cost estimate - Project paused for budget and safety reasons Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
5309 lines
170 KiB
Plaintext
5309 lines
170 KiB
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(pin "4" (uuid "9f3570ed-0a21-496a-84be-12416c69199a"))
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(pin "5" (uuid "0502f5c2-3c03-48cc-b4f0-c9426bbc27ee"))
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(pin "6" (uuid "41dc7fdf-b02b-4bc1-8189-cfe724edd156"))
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(pin "7" (uuid "c61a40c5-5da7-4453-9d01-41a607f45b3b"))
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(pin "8" (uuid "3fa11382-a8c2-4a06-9cbf-ce387ff1d175"))
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(wire (pts (xy 33.02 419.1) (xy 30.48 419.1)) (stroke (width 0) (type default)) (uuid "599ad702-505f-4522-9199-04db1fc33419"))
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(wire (pts (xy 33.02 431.8) (xy 30.48 431.8)) (stroke (width 0) (type default)) (uuid "0e2c8dfd-d36d-484e-9d51-33642f2fd35d"))
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(label "+5V" (at 30.48 431.8 180) (fields_autoplaced yes) (effects (font (size 1.27 1.27)) (justify right bottom)) (uuid "403bc237-f465-4c51-bcc3-5ba5f9ec0e89"))
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(label "+12V_PANEL" (at 30.48 434.34 180) (fields_autoplaced yes) (effects (font (size 1.27 1.27)) (justify right bottom)) (uuid "0cc91764-f25c-4891-ad02-aab3e7228105"))
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(wire (pts (xy 33.02 436.88) (xy 30.48 436.88)) (stroke (width 0) (type default)) (uuid "464ca693-7013-4e62-8db2-ccb4156a5fcb"))
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(label "+65V" (at 30.48 436.88 180) (fields_autoplaced yes) (effects (font (size 1.27 1.27)) (justify right bottom)) (uuid "136f42e8-b5c5-4082-853e-c42e0668fe85"))
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(symbol (lib_id "Connector_Generic:Conn_01x02") (at 88.9 426.72 0) (unit 1)
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(property "Reference" "JP1" (at 93.98 425.45 0) (effects (font (size 1.27 1.27)) (justify left)))
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(property "Value" "Fit if panel uses +12V" (at 93.98 427.99 0) (effects (font (size 1.27 1.27)) (justify left)))
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(property "Footprint" "Connector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_Vertical" (at 88.9 426.72 0) (effects (font (size 1.27 1.27)) (hide yes)))
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(property "Datasheet" "" (at 88.9 426.72 0) (effects (font (size 1.27 1.27)) (hide yes)))
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(pin "1" (uuid "61d8ca0e-6326-40a2-b0fc-a5a9b95d89fa"))
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(pin "2" (uuid "682d7c73-1455-4486-9bcf-b63ae9814597"))
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(text "1. 12 V input and +5 V (Mini560 off-board)" (exclude_from_sim no) (at 25.4 33.02 0) (effects (font (size 2.54 2.54) (bold yes)) (justify left bottom)) (uuid "b6a9c868-daf6-456f-9ac1-eb4e3e8f4e4e"))
|
|
(text "2. HV enable relay + hardware watchdog (relay module off-board)" (exclude_from_sim no) (at 25.4 86.36000000000001 0) (effects (font (size 2.54 2.54) (bold yes)) (justify left bottom)) (uuid "cb9dc0c6-36cf-4709-a809-085b37bf0ef2"))
|
|
(text "3. Positive HV: NCH6100HV #1 off-board + original regulator -> +65 V" (exclude_from_sim no) (at 25.4 167.64000000000001 0) (effects (font (size 2.54 2.54) (bold yes)) (justify left bottom)) (uuid "70c5affa-110e-400b-8f82-449882a0af34"))
|
|
(text "4. Negative HV: isolated DC-DC + NCH6100HV #2 off-board (FLOATING at -130 V) + regulator -> -112 / -100 V" (exclude_from_sim no) (at 25.4 276.86 0) (effects (font (size 2.54 2.54) (bold yes)) (justify left bottom)) (uuid "14cf960f-e444-49fa-8025-66ce2769d020"))
|
|
(text "5. Panel connector and mounting" (exclude_from_sim no) (at 25.4 414.02 0) (effects (font (size 2.54 2.54) (bold yes)) (justify left bottom)) (uuid "b0ad5729-8e94-48ce-a5d5-3d8ef4b13887"))
|
|
(text "Plasma DMD - 12 V DC PSU carrier board (rev 0.1, unverified)\nConnectivity is by net labels: every pin has a stub + label. Off-board modules connect via J3-J7.\nPanel voltages are set by zeners D5 (68 V -> about +65 V) and D7+D8 (113 V -> about -112 / -100 V), copied from Stern 520-5138-00.\nSAFETY: keep >= 3 mm clearance (more is better) between HV nets (+90V_RAW, +65V, -130V_RAW, -112V, -100V, HVN_MOD, HVP_MOD) and low-voltage nets.\nJ2 pin order follows the Stern CN2 connector: map it to YOUR panel before use. Pin 3 is the key position." (exclude_from_sim no) (at 25.4 12.7 0) (effects (font (size 1.778 1.778)) (justify left top)) (uuid "9b14549c-93f3-4e4b-af49-d958ee0276ff"))
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