Commit Graph
9 Commits
Author SHA1 Message Date
mangavalkandClaude Opus 5.5 683a47c055 Restructure ESP32 firmware into modules, fix bugs, add tests
Structure (src/esp32/):
- logic/: DisplayController, schedule, power timer, LED pattern; pure C++
- display/: FlipdotFrames and bitmaps
- nano_link/: NanoLink (relay, serial, READY, bootloader) and flash bridge
- net/: WiFi/OTA/panic window, Home Assistant
- config.h with all settings; libs.h (globals in a header) removed

Bug fixes:
- Home Assistant switches now report their state back and start as ON
- loop() no longer blocks: WiFi.waitForConnectResult() (up to 60 s
  without WiFi) and getLocalTime() (5 s before NTP sync) were called
  every iteration
- Power switch off now powers off after 1 s even when a 30 s countdown
  is already running
- millis() overflow safe power-off timer; no frame catch-up bursts
- No garbage time string before NTP sync; 'Connecting...' stays instead
- Frames are only sent when the screen changes instead of every second
- Reset reasons are logged once instead of every 100 ms
- Removed dead code (unused fonts, WiFiMulti, rotated bitmap, ...)

Tests: new test_esp32 environment (26 tests); native renamed to test_nano

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 00:56:32 +02:00
mangavalkandClaude Opus 5.5 8415dee347 Add native unit tests for the Nano firmware
- New native environment: pio test -e native
- test/mocks: fake Arduino core, EEPROM and recording BROSE9323 driver
- test/test_nano: 25 tests covering every command, bitmaps, bad input,
  flip time storage and the periodic full redraw
- Board environments ignore tests so they are never uploaded

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 00:24:13 +02:00
mangavalkandClaude Opus 5.5 80f3f78152 Split Nano firmware into modules
- config.h: all constants and debug defines
- command_parser.h/.cpp: CommandParser class, one method per command
- settings.h/.cpp: EEPROM flip time storage
- main.cpp: setup/loop and the periodic full redraw only
- Full redraw now checks frameEnded() after the serial buffer is drained
- Drop the SPI/Adafruit_I2CDevice include workaround (not needed)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 00:19:25 +02:00
mangavalkandClaude Opus 5.5 75f677a2eb Move the Nano link to Serial2, update READMEs
- ESP32 talks to the Nano on UART2 (GPIO 17 TX / GPIO 16 RX); Serial (USB)
  is now free for debug output and boot messages no longer reach the Nano
- README: wiring table, actual schedule (clock from 08:00), TODO section
  for the rewiring

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 00:16:24 +02:00
mangavalkandClaude Opus 5.5 c67a90ba09 Document optional Nano TX to ESP RX wire
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 00:12:35 +02:00
mangavalkandClaude Opus 5.5 6e4d5e152b Power-cycle-friendly Nano boot and ESP relay handling
Nano / driver:
- No full on/off flip at boot; the first display() after boot is a forced
  full redraw instead, since the physical dot state is unknown
- Send READY when booted

ESP32:
- relayOn() only switches and waits when the relay was off, and waits for
  the Nano's READY (3 s timeout) instead of a fixed 3 s on every frame
- relayOff() ends Serial and releases the TX pin so the idle-high line no
  longer back-powers the Nano through its RX pin
- No display commands are sent while the relay is off
- Switching the relay on cancels a pending power-off countdown

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 00:12:28 +02:00
mangavalkandClaude Opus 5.5 f1dbc35ebd Rewrite Nano serial parser as line based, fix protocol bugs
- Commands run on '\n' instead of busy-waiting for a byte count, which
  fixes s/F/T waiting for the next command and P drawing 0xFF garbage
- Invalid bitmaps no longer leak their data as commands; bitmap data is
  streamed so full-screen bitmaps still fit
- Store flip time as uint16 with magic marker, validate 50-2000 us
- Overflow-safe millis() handling for the periodic refresh
- Run the full refresh only after D or when serial is idle, so incoming
  data is not lost while the redraw blocks
- Put the boot refresh measurement behind MEASURE_REFRESH
- Fix DEBUG hex output and use F() strings to save RAM
- Driver: direct mode now updates the old buffer instead of re-setting
  the new one

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 00:06:49 +02:00
mangavalkandClaude Opus 5.5 459937352a Remove _hannio_splash startup bitmap from the BROSE9323 driver
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 00:00:56 +02:00
mangavalkandClaude Opus 5.5 0e4d39c47b Restructure into a single PlatformIO project with nano and esp32 targets
- Shared BROSE9323 driver in lib/, ESPSERIAL selected via build_flags
- Nano firmware in src/nano, ESP32 firmware in src/esp32
- Move WiFi/MQTT credentials to gitignored secrets.h (template provided)
- Pin home-assistant-integration to 2.1.0 from the registry
- Add esp32_usb environment for first flash / recovery
- Add READMEs and CLAUDE.md

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-12 23:55:15 +02:00