11 Commits
Author SHA1 Message Date
mangavalkandClaude Opus 5.5 090c2bf8ae Fix shifted pictures: non-blocking Nano drawing, frame check, refresh settings
The Nano's periodic full redraw blocked for ~0.8 s. A frame that arrived
meanwhile overflowed its 64-byte serial buffer; lost bytes in a bitmap
shift the rest of the image (picture moved up), and diff frames never
repaired it.

- Nano: all drawing (frames, effects, the dot refresh) runs from update()
  in ~1 ms slices; the refresh pauses while a frame is received or shown
- New commands: C (reply with the image checksum) and I (refresh minutes,
  EEPROM)
- ESP32: NanoMonitor asks for the checksum after frames and sends the whole
  image again on a mismatch, missing answer or Nano restart; counts ERR
  replies. Periodic whole-image resync.
- Settings: "Dot refresh" and "Image resync" intervals (settings v5,
  v4 records are migrated)
- System tab: loop timing, free memory, frame check counts
- test_driver: the real driver against a simulated panel

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-16 15:20:26 +02:00
mangavalkandClaude Opus 5.5 1d3b084de1 Add HA dropdowns, off image, flip fixes and refresh effects
Home Assistant: remove the Clock switch (its entity is deleted on connect),
add an IP sensor and Mode / Off image dropdowns whose options follow the
saved bitmaps. Remove the built-in "Nintendo border" bitmap.

Off image: a bitmap (or blank) left on the dots when the display switches off.

Nano: pause after each flip pulse and repeat pulses for changed dots, both
stored in EEPROM (G/N commands). Refresh effects (E command): instant,
sparkle, wipe, rain, from the middle out, diagonal, spiral, flip all then
reveal, push and random, optionally only for small changes. Effects run in
steps from loop() so serial input keeps flowing.

Web UI: flip settings, refresh effect and test patterns under Settings; the
System tab shows why the ESP32 last restarted. Settings records from
versions 1 and 2 are migrated. Firmware 2.3.0.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-15 01:29:01 +02:00
mangavalkandClaude Opus 5.5 4a5f6a8b5d Update TODO status, add CAD files and pictures, move USB port to COM18
Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-15 00:36:27 +02:00
mangavalkandClaude Opus 5.5 2b1ac12ed7 Add a web UI to the clock firmware
- Web UI on port 80: live view of the display, choose the page (clock or
  a bitmap), bitmaps (list, show, live, edit, delete), draw / image upload
  with conversion in the browser, live mode, settings, Home Assistant
- Live view from a shadow buffer in the BROSE9323 driver (shownPixel)
- Settings in NVS with the original behaviour as defaults: schedule times,
  quarter hours, yawning Pikachu, No WiFi screen, flip time, status LED,
  Home Assistant broker (restart on change)
- Bitmaps on LittleFS; new 320 KB partition, ota slots now 1.31 MB
- DisplayController: pages, live mode, settings; app.cpp holds the objects
- README for the recovery app; docs for the web UI
- Tests: settings, time parsing, bitmap format and names, schedule with
  settings, pages and live mode (95 total)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 01:52:34 +02:00
mangavalkandClaude Opus 5.5 c9e0800e36 Show status messages on the display
- Clock firmware: 'Connecting to WiFi...' and 'Getting the time...' at
  boot, 'Crashed!' in the OTA-only modes, and 'No WiFi' with the time
  when WiFi is down for over a minute (new DisplayController screen)
- Recovery app: shows its reason, the setup WiFi name, or its IP address,
  then powers the display off (flipdots keep the image)
- StatusScreen and drawTextLines shared by both apps
- Driver: ESP begin() no longer draws 'ESP Connected'
- Tests: No WiFi screen, short reason texts (70 total)

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 01:34:04 +02:00
mangavalkandClaude Opus 5.5 4749f9e596 Add ESP32 recovery app with WiFi setup portal
- New flash layout (partitions.csv): factory = recovery app, ota_0/ota_1 =
  clock firmware; esp32_usb uploads to ota_0 so it never overwrites it
- src/recovery: WiFi + OTA + web page only. Opens the password protected
  'FlipDot-Setup' AP with a captive portal when WiFi fails, lets you pick
  another WiFi (stored in NVS, used by both apps), start the clock or stay
- Recovery is started when the clock firmware can't connect to WiFi,
  crashes 3 times, after 3 quick power cycles, from a new Home Assistant
  button, or by the bootloader when no clock firmware works
- Shared NVS store and boot switching in src/esp32/system
- Clock firmware keeps working on the old flash layout (falls back to
  OTA-only safe mode)
- README: recovery app, one-time USB installation; tests: 65 total

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 01:21:04 +02:00
mangavalkandClaude Opus 5.5 683a47c055 Restructure ESP32 firmware into modules, fix bugs, add tests
Structure (src/esp32/):
- logic/: DisplayController, schedule, power timer, LED pattern; pure C++
- display/: FlipdotFrames and bitmaps
- nano_link/: NanoLink (relay, serial, READY, bootloader) and flash bridge
- net/: WiFi/OTA/panic window, Home Assistant
- config.h with all settings; libs.h (globals in a header) removed

Bug fixes:
- Home Assistant switches now report their state back and start as ON
- loop() no longer blocks: WiFi.waitForConnectResult() (up to 60 s
  without WiFi) and getLocalTime() (5 s before NTP sync) were called
  every iteration
- Power switch off now powers off after 1 s even when a 30 s countdown
  is already running
- millis() overflow safe power-off timer; no frame catch-up bursts
- No garbage time string before NTP sync; 'Connecting...' stays instead
- Frames are only sent when the screen changes instead of every second
- Reset reasons are logged once instead of every 100 ms
- Removed dead code (unused fonts, WiFiMulti, rotated bitmap, ...)

Tests: new test_esp32 environment (26 tests); native renamed to test_nano

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 00:56:32 +02:00
mangavalkandClaude Opus 5.5 cefb76c1ad Support both Nano bootloaders for flashing over WiFi
- Uploader sends 'FLASH <baud>' first; the ESP32 restarts the Nano and
  bridges at that baud rate, then answers OK
- --baud=auto (default) tries 57600 (old ATmegaBOOT) then 115200 (Optiboot)
- Optional nano_reset GPIO (NPN to Nano RESET) pulses reset after power
  on, needed for Optiboot which skips the bootloader after a power cycle
- Clear errors for outdated ESP32 firmware and missing wires
- README: bootloader table, reset wire, troubleshooting

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 00:44:35 +02:00
mangavalkandClaude Opus 5.5 bea5b9daa1 Flash the Nano over WiFi through the ESP32
- ESP32: NanoFlashBridge on TCP port 2323. A connection power cycles the
  Nano into its bootloader and bridges TCP <-> Serial2 at 57600 baud; the
  clock pauses during the session, 10 s idle timeout
- tools/nano_net_upload.py: STK500v1 uploader over TCP (standard library
  only), with sync retries, write and read-back verification. avrdude 6.3
  net: ports are broken on Windows, so avrdude is not used
- New nano_ota environment: pio run -e nano_ota -t upload
- README: usage, requirements, troubleshooting; TODO for hardware test

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 00:35:28 +02:00
mangavalkandClaude Opus 5.5 8415dee347 Add native unit tests for the Nano firmware
- New native environment: pio test -e native
- test/mocks: fake Arduino core, EEPROM and recording BROSE9323 driver
- test/test_nano: 25 tests covering every command, bitmaps, bad input,
  flip time storage and the periodic full redraw
- Board environments ignore tests so they are never uploaded

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-13 00:24:13 +02:00
mangavalkandClaude Opus 5.5 0e4d39c47b Restructure into a single PlatformIO project with nano and esp32 targets
- Shared BROSE9323 driver in lib/, ESPSERIAL selected via build_flags
- Nano firmware in src/nano, ESP32 firmware in src/esp32
- Move WiFi/MQTT credentials to gitignored secrets.h (template provided)
- Pin home-assistant-integration to 2.1.0 from the registry
- Add esp32_usb environment for first flash / recovery
- Add READMEs and CLAUDE.md

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-12 23:55:15 +02:00