Restructure ESP32 firmware into modules, fix bugs, add tests

Structure (src/esp32/):
- logic/: DisplayController, schedule, power timer, LED pattern; pure C++
- display/: FlipdotFrames and bitmaps
- nano_link/: NanoLink (relay, serial, READY, bootloader) and flash bridge
- net/: WiFi/OTA/panic window, Home Assistant
- config.h with all settings; libs.h (globals in a header) removed

Bug fixes:
- Home Assistant switches now report their state back and start as ON
- loop() no longer blocks: WiFi.waitForConnectResult() (up to 60 s
  without WiFi) and getLocalTime() (5 s before NTP sync) were called
  every iteration
- Power switch off now powers off after 1 s even when a 30 s countdown
  is already running
- millis() overflow safe power-off timer; no frame catch-up bursts
- No garbage time string before NTP sync; 'Connecting...' stays instead
- Frames are only sent when the screen changes instead of every second
- Reset reasons are logged once instead of every 100 ms
- Removed dead code (unused fonts, WiFiMulti, rotated bitmap, ...)

Tests: new test_esp32 environment (26 tests); native renamed to test_nano

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
This commit is contained in:
mangavalkandClaude Opus 5.5 committed 2026-10-13 00:56:32 +02:00
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#include "net/home_assistant.h"
#include <ArduinoHA.h>
#include <WiFi.h>
#include "config.h"
#include "credentials.h"
static WiFiClient client;
static HADevice device(HA_DEVICE_ID, sizeof(HA_DEVICE_ID));
static HAMqtt mqtt(client, device);
// Unique ids: do not change, Home Assistant's entities are linked to them
static HASwitch clockSwitch("FlipDotDisplayClock");
static HASwitch powerSwitch("FlipDotDisplayPower");
static DisplayController *displayController = nullptr;
// The switches are not optimistic: the new state must be reported back to Home Assistant
static void onClockCommand(bool state, HASwitch *sender)
{
displayController->setClockEnabled(state);
sender->setState(state);
}
static void onPowerCommand(bool state, HASwitch *sender)
{
displayController->setPowerEnabled(state);
sender->setState(state);
}
void homeAssistantBegin(DisplayController &controller)
{
displayController = &controller;
device.setName(HA_DEVICE_NAME);
device.setSoftwareVersion(HA_SOFTWARE_VERSION);
clockSwitch.setName("FlipDot Display Clock");
clockSwitch.setIcon("mdi:lightbulb");
clockSwitch.setCurrentState(controller.clockEnabled());
clockSwitch.onCommand(onClockCommand);
powerSwitch.setName("FlipDot Display Power");
powerSwitch.setIcon("mdi:lightbulb");
powerSwitch.setCurrentState(controller.powerEnabled());
powerSwitch.onCommand(onPowerCommand);
mqtt.begin(BROKER_ADDR, MQTT_USER, MQTT_PASSWORD);
}
void homeAssistantLoop()
{
mqtt.loop();
}