Case: 4.2 mm insert holes, M3x8 base screws with the feet
The 4.0 mm holes printed too tight for CNC Kitchen M3x5.7 inserts. Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
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@@ -27,15 +27,16 @@ works if the case stays out of the sun.
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## Hardware
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## Hardware
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- 12 × M3 heat-set inserts (about 4.6 mm OD, 5.7 mm long; the holes are 4.0 mm
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- 12 × M3 heat-set inserts, CNC Kitchen M3 × 5.7 (about 4.6 mm OD; the holes
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and 6 mm deep):
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are 4.2 mm and 6 mm deep, set by `insert_d` if your printer runs tighter or
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looser):
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- 4 in the bezel's display bosses
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- 4 in the bezel's display bosses
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- 2 in the bezel's feet
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- 2 in the bezel's feet
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- 2 in the body's rear corners
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- 2 in the body's rear corners
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- 4 on the base's board standoffs
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- 4 on the base's board standoffs
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- 4 × M3×6 to bolt the display to the bezel
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- 4 × M3×6 to bolt the display to the bezel
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- 4 × M3×6 to hold the D1 board on its standoffs
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- 4 × M3×6 to hold the D1 board on its standoffs
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- 4 × M3×8 to hold the base on, from below; **M3×10** with the TPU feet
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- 4 × M3×8 to hold the base on, from below (also with the TPU feet)
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## Assembly
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## Assembly
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@@ -48,8 +49,8 @@ works if the case stays out of the sun.
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the anchor on the base.
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the anchor on the base.
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6. Put the body on the base and screw it together from below. The base holds
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6. Put the body on the base and screw it together from below. The base holds
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the bezel in place. With the feet, put a foot on each screw first (the
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the bezel in place. With the feet, put a foot on each screw first (the
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spigot faces the base) and use M3×10. Tighten until the foot is snug; the
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spigot faces the base); M3×8 is still long enough. Tighten until the foot
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TPU only needs light compression.
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is snug; the TPU only needs light compression.
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## Measure before printing
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## Measure before printing
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@@ -55,14 +55,14 @@ win_r = 2;
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win_chamfer = 1.5;
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win_chamfer = 1.5;
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/* [Heat-set inserts, M3] */
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/* [Heat-set inserts, M3] */
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insert_d = 4.0; // hole for the insert
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insert_d = 4.2; // hole for the insert (CNC Kitchen M3x5.7; 4.0 printed too tight)
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insert_depth = 6;
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insert_depth = 6;
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boss_d = 7; // display bosses (larger would touch the glass)
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boss_d = 7; // display bosses (larger would touch the glass)
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screw_d = 3.4; // M3 clearance
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screw_d = 3.4; // M3 clearance
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head_d = 6.2; // M3 head counterbore in the base
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head_d = 6.2; // M3 head counterbore in the base
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head_depth = 2;
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head_depth = 2;
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/* [TPU feet, held by the base screws (use M3x10 instead of M3x8)] */
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/* [TPU feet, held by the base screws (M3x8 still fits)] */
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foot_d = 14; // fits inside the base outline at the rear corners
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foot_d = 14; // fits inside the base outline at the rear corners
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foot_h = 4.5; // below the base
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foot_h = 4.5; // below the base
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foot_spigot_h = 1.8; // locates in the base's screw counterbore
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foot_spigot_h = 1.8; // locates in the base's screw counterbore
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