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Plasma-DMD/hardware/kicad/plasma_dmd_psu.kicad_sch
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mangavalkandClaude Opus 5.5 dbc1f0041f Initial commit: plasma DMD driver project 
- Design docs: 12 V DC power supply, safety and bring-up, ESP32 interface, BOM
- PSU schematic (schemdraw) and KiCad 10 carrier-board project with HV net classes
- ESP32 PlatformIO firmware skeleton with HV watchdog toggle
- Reference schematic of the Stern 520-5138-00 display PSU

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-10-24 02:31:50 +02:00

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(wire (pts (xy 33.02 373.38) (xy 30.48 373.38)) (stroke (width 0) (type default)) (uuid "d7fe6037-6489-45a5-9a0f-083341adf185"))
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(wire (pts (xy 33.02 375.92) (xy 30.48 375.92)) (stroke (width 0) (type default)) (uuid "0963fed2-3695-4747-ad61-de5540952772"))
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(wire (pts (xy 33.02 378.46) (xy 30.48 378.46)) (stroke (width 0) (type default)) (uuid "916aa886-bce3-4787-a30f-fac1b955c0c5"))
(label "+12V_PANEL" (at 30.48 378.46 180) (fields_autoplaced yes) (effects (font (size 1.27 1.27)) (justify right bottom)) (uuid "69b7c5be-a997-4c66-8c2c-f228dfd2a06f"))
(wire (pts (xy 33.02 381.0) (xy 30.48 381.0)) (stroke (width 0) (type default)) (uuid "b1346a3c-18aa-4317-96ea-eee881f48c12"))
(label "+65V" (at 30.48 381.0 180) (fields_autoplaced yes) (effects (font (size 1.27 1.27)) (justify right bottom)) (uuid "17e90f55-5db1-467e-8e53-c9769599cfae"))
(symbol (lib_id "Connector_Generic:Conn_01x02") (at 88.9 370.84 0) (unit 1)
(exclude_from_sim no) (in_bom yes) (on_board yes) (dnp no) (uuid "0421b83c-1e44-4b8e-a712-c8ed64e80171")
(property "Reference" "JP1" (at 93.98 369.57 0) (effects (font (size 1.27 1.27)) (justify left)))
(property "Value" "Fit if panel uses +12V" (at 93.98 372.11 0) (effects (font (size 1.27 1.27)) (justify left)))
(property "Footprint" "Connector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_Vertical" (at 88.9 370.84 0) (effects (font (size 1.27 1.27)) (hide yes)))
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(pin "1" (uuid "8bdcc5fb-dc5e-46ca-92e1-66eb4a6fc7bc"))
(pin "2" (uuid "2260d06a-cdd2-498d-b3da-ee5e2156dfa4"))
(instances (project "plasma_dmd_psu" (path "/d8fec46f-dde9-4522-8610-66699deb1f29" (reference "JP1") (unit 1))))
)
(wire (pts (xy 83.82 370.84) (xy 81.28 370.84)) (stroke (width 0) (type default)) (uuid "494cf315-3117-4bb8-b9a7-57c74aeb1700"))
(label "+12V" (at 81.28 370.84 180) (fields_autoplaced yes) (effects (font (size 1.27 1.27)) (justify right bottom)) (uuid "0aab068c-c1ab-4839-8f46-8642cac489d8"))
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(symbol (lib_id "Mechanical:MountingHole") (at 139.7 370.84 0) (unit 1)
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(text "1. 12 V input and +5 V (Mini560 off-board)" (exclude_from_sim no) (at 25.4 33.02 0) (effects (font (size 2.54 2.54) (bold yes)) (justify left bottom)) (uuid "70cfdd46-d1e5-4d24-9682-ae12348896bf"))
(text "2. HV enable relay + hardware watchdog (relay module off-board)" (exclude_from_sim no) (at 25.4 86.36000000000001 0) (effects (font (size 2.54 2.54) (bold yes)) (justify left bottom)) (uuid "47c0aac3-bb2b-49ec-a5d6-4dfbc6673f28"))
(text "3. Positive HV: NCH6100HV #1 off-board + original regulator -> +65 V" (exclude_from_sim no) (at 25.4 167.64000000000001 0) (effects (font (size 2.54 2.54) (bold yes)) (justify left bottom)) (uuid "0f002229-234a-4373-9719-a6a64e8897dd"))
(text "4. Negative HV: isolated DC-DC + NCH6100HV #2 off-board (FLOATING at -130 V) + regulator -> -112 / -100 V" (exclude_from_sim no) (at 25.4 248.92000000000002 0) (effects (font (size 2.54 2.54) (bold yes)) (justify left bottom)) (uuid "6641c0fe-ef79-4e30-950d-257d0caed8d6"))
(text "5. Panel connector and mounting" (exclude_from_sim no) (at 25.4 358.14000000000004 0) (effects (font (size 2.54 2.54) (bold yes)) (justify left bottom)) (uuid "eef882bc-b452-4fe7-94e7-06dbae79a513"))
(text "Plasma DMD - 12 V DC PSU carrier board (rev 0.1, unverified)\nConnectivity is by net labels: every pin has a stub + label. Off-board modules connect via J3-J7.\nPanel voltages are set by zeners D5 (68 V -> about +65 V) and D7+D8 (113 V -> about -112 / -100 V), copied from Stern 520-5138-00.\nSAFETY: keep >= 3 mm clearance (more is better) between HV nets (+90V_RAW, +65V, -130V_RAW, -112V, -100V, HVN_MOD, HVP_MOD) and low-voltage nets.\nJ2 pin order follows the Stern CN2 connector: map it to YOUR panel before use. Pin 3 is the key position." (exclude_from_sim no) (at 25.4 12.7 0) (effects (font (size 1.778 1.778)) (justify left top)) (uuid "51aecf87-c719-466d-9e1f-46dc457f9439"))
(sheet_instances (path "/" (page "1")))
)
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